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“People can’t find homes, they’re very expensive. We also have an aging population … so there’s less and less people who are electricians, plumbers, or builders,” Habib Dagher, the executive director of the University of Maine’s Advanced Structures and Composites Center (ASCC), told 【 - Free Stock Selection 】 via video call.

He says he’s got a solution. Last month, the ASCC unveiled what it says is the world’s largest polymer 3D printer. Dagher hopes the-so-called “Factory of the Future 1.0” can help address the state’s housing crisis – and revolutionize 3D-home-printing in the process.

“The approach we’ve taken is quite different from what you’ve seen, and you’ve been reading about for years,” he says.

In recent years, 3D-printing has been used to build everything from businesses to bridges to mosques. One non-profit is even working on printing schoolsin a war zone. Dubai, in the United Arab Emirates, holds the Guinness World Record for theworld’s biggest 3D-printed structureand aims to have 25% of new buildings constructed with 3D printing technology by 2030.

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“When they’re doing concrete, they’re only printing the walls,” says Dagher. He adds that the floor, roof and walls of the BioHome3D were all printed.

Concrete homes also need to be built on site, he says. That can be problematic, especially during the snowy New England winter. “When the weather goes bad for two weeks at a time, you can’t print,” he adds.

By contrast, ASCC printedprefabricated modules at the university and bolted them together on site to create BioHome3D.

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If they can reach that target, their 3D-printed homes will be “very competitive with current housing construction costs,” he adds.

But it can be difficult to process wood materials at such a high speed. Even ASCC’s record-breaking printers sometimes jam. While printing BioHome3D, for example, the printer stopped working due to a dust buildup. “Nobody’s ever done this before with these kinds of materials,” says Dagher.

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“Many people feel concrete is a cold thing to look at and it’s not necessarily where you want to live,” says Dagher. The BioHome3D, however, is “very warm and inviting.”

It’s also sustainable. When a home is no longer needed or wanted it can be ground up and used to print something else. ASCC is using wood residuals from Maine’s sawmills in its research, and looking into scaling up production using these local byproducts.

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“We hear, ‘You know, I’m retiring, and I want to downsize. Can I put one of these up?’” Dagher says.

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